How to Remove Electric Bike Rear Wheel?

To better maintain our electric bicycles, many people want to learn how to remove the tire to replace the inner tube, adjust the brake system, or clean or maintain the transmission system. Without the correct method and help, it will feel that removing the rear wheel of the electric bicycle is a complicated task.

In this article, we will provide you with detailed step-by-step instructions, including the required tools, preparation, removal steps, reinstallation techniques, etc., to help you complete this task smoothly.

When Should I Remove the Rear Wheel of an Electric Bike?

You can remove the rear wheel for inspection when you want to change the tire or inner tube, repair or replace the motor, adjust the rear wheel axle or rim, clean or maintain the chain and flywheel, and check the brake system.

If the rear wheel makes abnormal noise or sticks, it is also recommended to disassemble and inspect it. However, disassembling the rear wheel of an electric bike may involve wire connections and control systems. It is recommended to operate with experience or consult a professional to avoid damaging the motor or electronic control system.

Required Tools and Preparation

When you decide to remove the rear tire of your electric bicycle, don't rush to do it. You need to prepare some tools for removal before removal. Here are the tools and equipment you need to prepare:

  • Wrench: Most electric bicycle rear wheel axles use 15mm or 17mm nuts, which require a wrench of the right size to loosen.
  • Hexagonal wrench set: used to remove the fixing screws of the brake or cable.
  • Tire lever: used to pry open the tire, especially useful when changing the inner tube.
  • Gloves: prevent hand injuries and keep them clean.
  • Towel or rag: clean the chain and flywheel, and pad the ground if necessary to prevent damage to the body.

Make sure there is enough space around the work area to move, and it is best to place the electric bicycle in a stable position. You can place the bicycle upside down with the tire facing up, or use a bicycle repair stand to fix the bicycle for easy operation.

Specific Steps for Removing the Rear Wheel of an Electric Bicycle

Removing the Rear Wheel of an Electric Bicycle

Step 1: Cut off the Power

First, make sure the electric bicycle is turned off and disconnects the e-bike battery. The battery of most electric bicycles can be disconnected by simply unplugging and plugging.

Disconnecting the battery can effectively prevent electric shock or accidental start during the disassembly process.

Step 2: Release the Brake System

Electric bicycles generally have the following types of brakes, and different types of brakes have different ways of releasing them:

  • V-brakes: Gently press the brake arms on both sides to disengage the brake cable.
  • Disc brakes: Use a hex wrench to loosen the fixing screws of the brake caliper, making sure that the brake caliper can be removed to avoid scratching the disc during disassembly.
  • Drum brakes: You may need to use a tool to loosen the brake cable from the rear wheel so that the wheel can be freely removed.

Step 3: Disconnect the Cable Connection

The rear wheel of an electric bicycle is often connected to the motor, so you need to disconnect the motor cable. The cable connection is usually connected by a plug or snap, and be careful when disassembling to avoid damaging the connection.

Before removing the cable, you can mark the connection end with tape so that you don’t confuse the positive and negative poles when reinstalling.

Step 4: Loosen the Rear Axle Nut

Next, use a suitable wrench (usually 15mm or 17mm) to loosen the retaining nut on the rear axle. Usually, the nut is on both sides, and it is recommended to loosen one side first, then the other side, alternating to prevent the nut from getting stuck. Make sure to keep all the removed nuts and washers together for reinstallation.

Step 5: Remove the Chain or Belt

Depending on the transmission of the bicycle, the electric bicycle may be equipped with a chain or belt drive. Loosen the chain or belt before removing the rear wheel.

  • Chain drive: Gently pull the chain back and move the cassette away to slide it off the gears. You can slightly tilt the chain to one side to avoid interference.
  • Belt drive: Usually, you only need to loosen the belt to allow the rear wheel to move freely.

Step 6: Remove the Rear Wheel

After the above preparations are completed, the rear wheel can be easily removed. Gently lift the frame and let the tire slide out of the frame's rear fork.

When removing, be careful to protect the motor cables and brake components from damage. If the e-bike is equipped with mudguards, you may need to be extra careful to prevent the tire from being stuck.

Steps to Reinstall the Rear Wheel

Reinstall the Rear Wheel

The steps for reinstallation are the same as for removal, but extra attention needs to be paid to alignment and tightening to ensure that the rear wheel can run stably and safely.

Step 1: Put the rear wheel into the frame

Align the rear wheel with the rear fork of the frame and snap the axle into the frame slot. Make sure the left and right positions are symmetrical so that the rear wheel can operate properly.

Step 2: Reconnect the Chain or Belt

Depending on the type of bicycle transmission, complete the following operations:

  • Chain drive: Wrap the chain back onto the cassette, making sure the chain is in the correct position and there are no knots or slack.
  • Belt drive: After aligning the belt, make sure it is snug against the gears and maintains the appropriate tightness.

Step 3: Tighten the Axle Nuts

Gradually tighten the axle nuts on the left and right sides with a wrench. It is recommended to tighten them alternately two or three times to maintain even force and prevent wheel deflection.

Step 4: Reconnect the Cables

Reconnect the motor cables according to the previous marks and ensure that the wiring is secure. You can gently pull to test to ensure a reliable connection to prevent the cables from loosening or falling off during riding.

Step 5: Reinstall the Brake System

Depending on the type of brake, restore the brake system:

  • V-brakes: snap the brake cable back onto the brake arm.
  • Disc brakes: adjust the brake caliper so it fits snugly against the disc and tighten the set screw with a hex wrench.
  • Drum brakes: reattach the brake cable to the rear brake system.

Once completed, check that the brakes are working properly. You can test the brakes at rest to make sure they have a strong grip and are not loose.

Step 6: Test and Confirm

Reconnect the battery and power on the e-bike. Lift the rear wheel and turn it gently to make sure the wheel spins smoothly and without friction. Test the brakes to make sure they are working properly.

Also, take a short test ride to make sure the rear wheel is completely stable and the electric drive is working properly.

Common Problems and Tips

Here are some common problems you may encounter when removing and installing the rear wheel of an e-bike. Here are detailed answers and tips:

1. Cables are Difficult to Remove

E-bike cables are sometimes tightly connected, especially the cable interface for the motor. When the cable is difficult to remove, do not pull it hard to avoid damaging the interface or the cable itself.

You can try to gently lubricate the interface with a small amount of lubricant (such as silicone spray) and slowly twist the cable connector to help loosen it.

2. Improper Brake Adjustment

After reinstalling the rear wheel, the brakes may make a grinding sound, or the braking effect may be poor. This is usually caused by the rear wheel being misaligned or the brake screws being improperly tightened.

Friction problems can be solved by adjusting the set screws of the brake caliper to make the gap between the brake pad and the edge of the wheel symmetrical.

3. Unbalanced Rear Wheel

During installation, if the rear wheel is found to be unbalanced or the wheel is crooked, it may be because the rear wheel axle nut was not tightened evenly. When installing, you should first tighten the nuts lightly to ensure that the wheel is in the center of the bicycle frame, and then gradually tighten the nuts on both sides alternately to maintain symmetry.

Through the above methods, you can avoid and solve common problems when removing and installing the rear wheel of an electric bike, ensure the normal operation of the rear wheel, and improve the comfort and safety of riding.

Conclusion

It is not difficult to disassemble the rear wheel of an electric bicycle. The key is to follow the correct steps, operate carefully, and prepare the right tools. With the above guide, you can easily complete the removal and reinstallation of the rear wheel.

Regular inspection and maintenance of tires, brakes, cables, and other components can effectively extend the service life of electric bicycles and improve riding safety. I hope that the detailed steps in this article can help you complete the disassembly and enjoy a safe and enjoyable electric riding experience.